395 lines
9.7 KiB
C++
395 lines
9.7 KiB
C++
/*
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* This file is part of the "bluetoothheater" distribution
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* (https://gitlab.com/mrjones.id.au/bluetoothheater)
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*
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* Copyright (C) 2018 Ray Jones <ray@mrjones.id.au>
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*
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* This program is free software: you can redistribute it and/or modify
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* it under the terms of the GNU General Public License as published by
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* the Free Software Foundation, either version 3 of the License, or
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* (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program. If not, see <https://www.gnu.org/licenses/>.
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*
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*/
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#include <Arduino.h>
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#include "Protocol.h"
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#include "debugport.h"
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#include "helpers.h"
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unsigned short
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CProtocol::CalcCRC(int len) const
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{
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// calculate a CRC-16/MODBUS checksum using the first 22 bytes of the data array
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unsigned short wCRCWord = 0xFFFF;
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int wLength = len;
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const unsigned char* pData = Data;
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while (wLength--)
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{
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unsigned char nTemp = *pData++ ^ wCRCWord;
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wCRCWord >>= 8;
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wCRCWord ^= wCRCTable[nTemp];
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}
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return wCRCWord;
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}
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void
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CProtocol::setCRC()
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{
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setCRC(CalcCRC(22));
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}
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void
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CProtocol::setCRC(unsigned short CRC)
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{
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Data[22] = (CRC >> 8) & 0xff; // MSB of CRC in Data[22]
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Data[23] = (CRC >> 0) & 0xff; // LSB of CRC in Data[23]
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}
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unsigned short
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CProtocol::getCRC() const
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{
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unsigned short CRC;
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CRC = Data[22]; // MSB of CRC in Data[22]
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CRC <<= 8;
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CRC |= Data[23]; // LSB of CRC in Data[23]
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return CRC;
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}
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// return true for CRC match
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bool
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CProtocol::verifyCRC(bool bSilent) const
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{
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unsigned short CRC = CalcCRC(22); // calculate CRC based on first 22 bytes
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unsigned short FrameCRC = getCRC();
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bool bOK = (FrameCRC == CRC);
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if(!bOK && !bSilent) {
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DebugPort.print("verifyCRC FAILED: calc:");
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DebugPort.print(CRC, HEX);
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DebugPort.print(" data:");
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DebugPort.println(FrameCRC, HEX);
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}
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return bOK; // does it match the stored values?
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}
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CProtocol&
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CProtocol::operator=(const CProtocol& rhs)
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{
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memcpy(Data, rhs.Data, 24);
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return *this;
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}
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void
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CProtocol::setFan_Min(short Speed)
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{
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// Minimum speed set
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Controller.MinFanRPM_MSB = (Speed >> 8) & 0xff;
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Controller.MinFanRPM_LSB = (Speed >> 0) & 0xff;
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}
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void
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CProtocol::setFan_Max(short Speed)
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{
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// Minimum speed set
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Controller.MaxFanRPM_MSB = (Speed >> 8) & 0xff;
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Controller.MaxFanRPM_LSB = (Speed >> 0) & 0xff;
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}
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short
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CProtocol::getFan_Min() const
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{
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short retval;
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// Minimum speed get
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retval = Controller.MinFanRPM_MSB;
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retval <<= 8;
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retval |= Controller.MinFanRPM_LSB;
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return retval;
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}
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short
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CProtocol::getFan_Max() const
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{
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short retval;
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// Maximum speed get
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retval = Controller.MaxFanRPM_MSB;
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retval <<= 8;
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retval |= Controller.MaxFanRPM_LSB;
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return retval;
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}
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short
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CProtocol::getFan_Actual() const
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{
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// Rx side, actual
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short retval;
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retval = Heater.FanRPM_MSB;
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retval <<= 8;
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retval |= Heater.FanRPM_LSB;
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return retval;
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}
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void
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CProtocol::setFan_Actual(short Speed) // Heater side, actual
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{
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// actual speed set
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Heater.FanRPM_MSB = (Speed >> 8) & 0xff;
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Heater.FanRPM_LSB = (Speed >> 0) & 0xff;
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}
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float
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CProtocol::getGlowPlug_Current() const // glow plug current
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{
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short val;
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val = Heater.GlowPlugCurrent_MSB;
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val <<= 8;
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val |= Heater.GlowPlugCurrent_LSB;
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return float(val) * 0.01f; // 10mA / digit
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}
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void
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CProtocol::setGlowPlug_Current(short ampsx100) // glow plug current
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{
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Heater.GlowPlugCurrent_MSB = (ampsx100 >> 8) & 0xff;
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Heater.GlowPlugCurrent_LSB = (ampsx100 >> 0) & 0xff;
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}
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float
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CProtocol::getGlowPlug_Voltage() const // glow plug voltage
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{
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short val;
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val = Heater.GlowPlugVoltage_MSB;
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val <<= 8;
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val |= Heater.GlowPlugVoltage_LSB;
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return float(val) * 0.1f; // 0.1V / digit
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}
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void
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CProtocol::setGlowPlug_Voltage(short voltsx10) // glow plug voltage
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{
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Heater.GlowPlugVoltage_MSB = (voltsx10 >> 8) & 0xff;
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Heater.GlowPlugVoltage_LSB = (voltsx10 >> 0) & 0xff;
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}
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short
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CProtocol::getTemperature_HeatExchg() const // temperature of heat exchanger
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{
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short retval;
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retval = Heater.HeatExchgTemp_MSB;
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retval <<= 8;
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retval |= Heater.HeatExchgTemp_LSB;
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return retval;
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}
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void
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CProtocol::setTemperature_HeatExchg(short degC) // temperature of heat exchanger
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{
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Heater.HeatExchgTemp_MSB = (degC >> 8) & 0xff;
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Heater.HeatExchgTemp_LSB = (degC >> 0) & 0xff;
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}
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float
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CProtocol::getFan_Voltage() const // fan voltage
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{
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if(getRunState()) { // fan volatge sensing goes stupid when main heater relay turns off!
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short val;
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val = Heater.FanVoltage_MSB;
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val <<= 8;
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val |= Heater.FanVoltage_LSB;
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return float(val) * 0.1;
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}
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return 0;
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}
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void
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CProtocol::setFan_Voltage(float volts) // fan voltage
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{
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short val = short(volts * 10);
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Heater.FanVoltage_MSB = (val >> 8) & 0xff;
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Heater.FanVoltage_LSB = (val >> 0) & 0xff;
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}
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void
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CProtocol::setVoltage_Supply(float volts)
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{
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short val = short(volts * 10);
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Heater.SupplyV_MSB = (val >> 8) & 0xff;
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Heater.SupplyV_LSB = (val >> 0) & 0xff;
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}
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float
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CProtocol::getVoltage_SupplyRaw() const
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{
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short val = 0;
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val = Heater.SupplyV_MSB & 0xff;
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val <<= 8;
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val |= Heater.SupplyV_LSB & 0xff;
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float voltage = float(val) * 0.1f;
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return voltage;
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}
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float
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CProtocol::getVoltage_Supply() const
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{
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return getVoltage_SupplyRaw() + 0.6; // compensate for series protection diode
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}
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void
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CProtocol::Init(int FrameMode)
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{
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if(FrameMode == CtrlMode) {
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Controller.Byte0 = 0x76;
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Controller.Len = 22;
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Controller.Command = 0; // NOP
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setTemperature_Actual(18); // 1degC / digit
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setTemperature_Desired(20); // 1degC / digit
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setPump_Min(1.4f); // Hz
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setPump_Max(4.3f); // Hz
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setFan_Min(1450); // 1RPM / digit
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setFan_Max(4500); // 1RPM / digit
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Controller.OperatingVoltage = 120; // 0.1V/digit
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Controller.FanSensor = 1; // SN-1 or SN-2
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Controller.OperatingMode = 0x32; // 0x32:Thermostat, 0xCD:Fixed
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setTemperature_Min(8); // Minimum settable temperature
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setTemperature_Max(35); // Maximum settable temperature
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Controller.MinTempRise = 5; // temp rise to sense fuel ignition - GLOW PLUG POWER?
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Controller.Prime = 0; // 00: normal, 0x5A: fuel prime
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Controller.Unknown1_MSB = 0x01; // always 0x01
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Controller.Unknown1_LSB = 0x2c; // always 0x2c 16bit: "300 secs = max run without burn detected" ??
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Controller.Unknown2_MSB = 0x0d; // always 0x0d
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Controller.Unknown2_LSB = 0xac; // always 0xac 16bit: "3500" ?? Ignition fan max RPM????
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setCRC();
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}
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else if(FrameMode == HeatMode){
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Heater.Byte0 = 0x76;
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Heater.Len = 22;
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setRunState(0);
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setErrState(0);
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setVoltage_Supply(133);
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setFan_Actual(0);
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setFan_Voltage(0);
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setTemperature_HeatExchg(18);
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setGlowPlug_Voltage(0);
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setGlowPlug_Current(0);
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Heater.ActualPumpFreq = 0; // fuel pump freq.: 0.1Hz / digit
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Heater.StoredErrorCode = 0; //
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Heater.Unknown1 = 0; // always 0x00
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Heater.FixedPumpFreq = 23; // fixed mode frequency set point: 0.1Hz / digit
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Heater.Unknown2 = 100; // always 0x64 "100 ?"
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Heater.Unknown3 = 0; // always 0x00
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setCRC();
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}
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else {
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memset(Data, 0, 24);
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}
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}
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void
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CProtocol::DebugReport(const char* hdr, const char* ftr)
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{
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DebugPort.print(hdr); // header
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for(int i=0; i<24; i++) {
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char str[16];
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sprintf(str, " %02X", Data[i]); // build 2 dig hex values
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DebugPort.print(str); // and print
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}
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DebugPort.print(ftr); // footer
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}
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void
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CProtocol::setThermostatMode(unsigned on)
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{
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Controller.OperatingMode = on ? 0x32 : 0xCD;
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if(!on)
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setTemperature_Actual(0); // if using fixed mode, actual must be reported as 0
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};
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const char* Runstates [] PROGMEM = {
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" Stopped/Ready ",
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"Starting...",
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"Igniting...",
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"Ignition retry pause",
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"Ignited",
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"Running",
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"Stopping",
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"Shutting down",
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"Cooling",
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"Heating glow plug",
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"Unknown run state"
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};
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const char*
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CProtocolPackage::getRunStateStr() const
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{
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uint8_t runstate = Heater.getRunState();
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UPPERLIMIT(runstate, 10);
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if(runstate == 2 && getPump_Actual() == 0) { // split runstate 2 - glow, then fuel
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runstate = 9;
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}
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return Runstates[runstate];
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}
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const char* Errstates [] PROGMEM = {
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"",
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"",
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"Low voltage", // E-01
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"High voltage", // E-02
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"Glow plug fault", // E-03
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"Pump fault", // E-04
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"Overheat", // E-05
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"Motor fault", // E-06
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"Comms fault", // E-07
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"Flame out", // E-08
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"Temp sense", // E-09
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"Ignition fail", // E-10
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"Failed 1st ignition attempt", // E-11
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"Unknown error?" // mystery code!
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};
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const char* ErrstatesEx [] PROGMEM = {
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"E-00: OK",
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"E-00: OK",
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"E-01: Low voltage", // E-01
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"E-02: High voltage", // E-02
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"E-03: Glow plug fault", // E-03
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"E-04: Pump fault", // E-04
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"E-05: Overheat", // E-05
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"E-06: Motor fault", // E-06
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"E-07: Comms fault", // E-07
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"E-08: Flame out", // E-08
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"E-09: Temp sense", // E-09
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"E-10: Ignition fail", // E-10
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"E-11: Failed 1st ignition attempt", // E-11
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"Unknown error?" // mystery code!
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};
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const char*
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CProtocolPackage::getErrStateStr() const
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{
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uint8_t errstate = Heater.getErrState();
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UPPERLIMIT(errstate, 13);
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return Errstates[errstate];
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}
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const char*
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CProtocolPackage::getErrStateStrEx() const
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{
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uint8_t errstate = Heater.getErrState();
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UPPERLIMIT(errstate, 13);
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return ErrstatesEx[errstate];
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}
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